PERTRAIN- Conveyor- Pre-Start-

Conveyor Pre-Start Checklist Book is designed by industry professionals to assist machinery owners and operators in meeting their obligations while promoting a safe working environment.
Purpose of a Conveyor Pre-start Book
Identify hazards before operation.
Ensure safety compliance with site procedures and WHS regulations.
Record inspections for traceability and accountability.
Minimise downtime by detecting issues early.
Protect workers from mechanical failures or unexpected hazards.
Typical Items in a Conveyor Pre-start Checklist
General Condition
Check for structural damage or signs of wear.
Inspect guarding to ensure it is in place.
Look for loose or missing bolts.
Belt & Rollers
Inspect belt alignment for tracking issues.
Check belt tension to prevent slippage.
Look for wear, fraying, or damage to the belt.
Ensure rollers and idlers are free from debris and rotate properly.
Drive & Motor System
Check motor and gearbox for leaks or unusual noises.
Inspect drive chains and couplings for wear.
Ensure brakes and emergency stops are functional.
Safety & Emergency Systems
Test emergency stop buttons and pull cords.
Confirm the functionality of warning alarms and lights.
Ensure fire extinguishers are available (if required).
Housekeeping & Environment
Check for spillage or obstructions around the conveyor.
Ensure proper dust control measures are in place.
Verify that walkways and access areas are clear.
Who Uses a Conveyor Pre-start Book?
Conveyor Operators – Required to complete prestart checks before each shift.
Supervisors & Safety Officers – Review logs to ensure compliance.
Maintenance Teams – Use records to schedule servicing and repairs.
Why is it Important?
Prevents breakdowns and reduces costly repairs.
Improves safety by identifying hazards before operation.
Meets workplace and regulatory requirements (e.g., Australian WHS laws).
Provides a legal record of equipment inspections in case of an incident.